Sertco
| Company type | Private |
|---|---|
| Industry | Manufacturing |
| Founded | 1979 |
| Headquarters | United States |
| Products | Precision machined components, motorcycle engine cylinders, natural gas compressors |
Number of employees | 65 (2015) |
In April 1979, Sertco Industries, Inc. was established to engage in general manufacturing, assembly, and the sale of precision machined components, employing sophisticated CNC technology. By 2015, the firm had grown to a workforce of 65 employees and catered to diverse sectors such as aerospace and compressor manufacturing.
Aerospace Division
Sertco was among the pioneers in implementing fully CNC-driven machining within the aerospace sector, collaborating with notable clients including Cessna, McDonnell Douglas, Boeing, and the United States Department of Defense. This division focused on producing high-precision components from aluminum billet, stainless steel, and specialized high-strength alloys to comply with rigorous aerospace quality requirements.
High Performance Division
In May 1984, Sertco launched an upgraded motorcycle engine cylinder designed for racing applications, enhancing both durability and engine displacement. Subsequently, they engineered a rear sprocket with integrated shock absorption capabilities that markedly decreased transmission breakdowns; this innovation, known as the "torsion sprocket," earned the 1993 Murdoch Award recognizing excellence in motorcycle racing technology.
Energy Division
Building upon expertise from aerospace and high-performance engineering, Sertco initiated its energy division in 1997, which evolved into its core business area. This division created an economical reciprocating natural gas compressor tailored for small to mid-sized producers. One notable model incorporates a rotating assembly derived from the Chevrolet 350 (5.7L) engine configured in a split-case horizontally opposed cylinder design.
To date, over 1,000 compressors have been manufactured, accumulating millions of hours in operation. Sertco's products are distributed worldwide, with installations across the United States, Mexico, South America, Europe, Russia, Indonesia, and expanding into emerging markets such as Australia.
Facility Expansions
Sertco expanded its manufacturing footprint by adding 60,000 square feet of fabrication and assembly space across four facilities during November 2005 and July 2010. This expansion enabled a fourfold increase in production capacity compared to previous levels. The facilities now include a CNC shop equipped with nine machines, welding and engine assembly areas, a production line comprising six lines with 32 stations, as well as blast and paint booths alongside a testing loop. Future development plans involve constructing a new loading dock and incorporating automated paint and blast booths.