Solar Energy Generating Systems
| Industry | Solar energy, Renewable energy |
|---|---|
| Founded | 1984 |
| Headquarters | California , United States |
Area served | California, United States |
| Products | Concentrated solar power electricity generation |
| Owner | Terra-Gen, LLC (for SEGS VIII–IX since 2018), NextEra Energy Resources (former partial owner) |
Number of employees | Approximately 140 (95 at Kramer Junction and 45 at Harper Lake) |
Solar Energy Generating Systems (SEGS) represents a concentrated solar power installation located in California, United States. Comprising three sites with a total capacity of 354 megawatt (MW), it held the title of the largest solar thermal facility worldwide for three decades until the Ivanpah Solar Power Facility overtook it in 2014. Additionally, SEGS was the top solar power installation across all technologies until the photovoltaic Topaz Solar Farm commenced operation in 2014. The system included nine separate solar plants situated within California's Mojave Desert, an area renowned for some of the nation’s highest solar radiation levels.
The initial SEGS I–II units (44 MW) were positioned near Daggett but have since been replaced by a photovoltaic array.
SEGS III–VII (150 MW) were established at Kramer Junction; all five of these plants have now been dismantled. These facilities were operated and partially owned by NextEra Energy Resources.
The two remaining plants, SEGS VIII–IX (160 MW), are located at Harper Lake. On January 26, 2018, ownership of these units was transferred to Terra-Gen, LLC, a company specializing in renewable energy.
A tenth plant, SEGS X (80 MW), was under development, while SEGS XI and XII were proposed by Luz Industries. However, financing difficulties led to the developer’s bankruptcy in 1992. Subsequently, the SEGS X site received authorization for the Lockhart Solar PV II photovoltaic project.
By 2021, most of the thermal plants had been decommissioned and replaced with photovoltaic systems on their original locations.
Plants' scale and operations
Prior to the decommissioning and conversion of SEGS I through VII to photovoltaic technology, these facilities had an installed net capacity of 354 MW (394 MW gross). Operating continuously at nameplate capacity would yield approximately 75 MWe, equating to a 21% capacity factor. The turbines were capable of running during nighttime hours using supplemental natural gas fuel.
According to NextEra’s 2009 data, these solar installations could supply electricity to around 232,500 households during peak daylight hours and reduce pollution emissions by approximately 3,800 tons annually compared to fossil fuel alternatives.
The entire system incorporated 936,384 parabolic mirrors covering an area exceeding . Arranged end-to-end, these mirrors would stretch over .
For instance, in 2002, constructing the 30 MW Kramer Junction facility required an investment of $90 million, with annual operation and maintenance costs amounting to $3 million—equivalent to 4.6 cents per kilowatt-hour.
Principle of operation
This power generation system employs parabolic trough solar thermal technology augmented by natural gas combustion. Roughly 90% of the electricity output is derived directly from solar energy. When solar input falls short of demand from Southern California Edison, natural gas is used as a supplemental fuel source.
Mirrors
The parabolic mirrors are shaped like quarter-pipes and focus sunlight onto glass tubes boasting a reflectivity rate of 94%, which surpasses conventional mirror reflectivity around 70%. These mirrors track the sun automatically throughout the day. To mitigate wind damage—resulting in roughly 3,000 mirror replacements annually—operators can adjust mirror positions before storms. An automated cleaning system maintains the reflective surfaces regularly. The term "field area" denotes the actual collector surface covered by these mirrors.
Heat transfer
Sunlight concentrated by the mirrors heats a central receiver tube filled with synthetic oil to temperatures exceeding . This concentration amplifies sunlight intensity by factors between 71 and 80 compared to standard sunlight levels. The heated synthetic oil transfers its thermal energy to water, producing steam that powers a Rankine cycle turbine for electricity generation. Synthetic oil is preferred over water as a heat transfer medium due to its ability to operate at manageable pressure levels under high temperatures.
Individual facilities
The SEGS power stations were initially developed by Luz Industries and became operational between December 1984 and October 1990. After Luz Industries declared bankruptcy in 1991, ownership of the plants transferred to various investors as separate entities, which led to the cancellation of further developments, including three additional planned facilities.
The Kramer Junction site employs approximately 95 staff members, whereas Harper Lake has a workforce of around 45.
| Facility | Year commissioned |
Location | Turbine capacity |
Collector area |
Operating temperature |
Gross solar electricity generation (MWh) | ||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Net (MW) | Gross (MW) | (m2) | (°C) | 1985 | 1986 | 1987 | 1988 | 1989 | 1990 | |||
| SEGS I | 1984 | Daggett | 14 | 14 | 82,960 | 307 | 19,261 | 22,510 | 25,055 | 16,927 | 23,527 | 21,491 |
| SEGS II | 1985 | Daggett | 30 | 33 | 190,338 | 316 | 25,085 | 23,431 | 38,914 | 43,862 | 39,156 | |
| SEGS III | 1986 | Kramer Jct. | 30 | 33 | 230,300 | 349 | 49,444 | 61,475 | 63,096 | 69,410 | ||
| SEGS IV | 1986 | Kramer Jct. | 30 | 33 | 230,300 | 349 | 52,181 | 64,762 | 70,552 | 74,661 | ||
| SEGS V | 1987 | Kramer Jct. | 30 | 33 | 250,500 | 349 | 62,858 | 65,280 | 72,449 | |||
| SEGS VI | 1988 | Kramer Jct. | 30 | 35 | 188,000 | 390 | 48,045 | 62,690 | ||||
| SEGS VII | 1988 | Kramer Jct. | 30 | 35 | 194,280 | 390 | 38,868 | 57,661 | ||||
| SEGS VIII | 1989 | Harper Lake | 80 | 89 | 464,340 | 390 | 114,996 | |||||
| SEGS IX | 1990 | Harper Lake | 80 | 89 | 483,960 | 390 | 5,974 | |||||
| Aggregate | 354 | 394 | 2,314,978 | 19,261 | 47,595 | 150,111 | 244,937 | 353,230 | 518,487 | |||
| Gross solar electricity generation (MWh) | ||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Facility | 1991 | 1992 | 1993 | 1994 | 1995 | 1996 | 1997 | 1998 | 1999 | 2000 | 2001 | 2002 | Avg. (1998–2002) | Total |
| SEGS I | 20,252 | 17,938 | 20,368 | 20,194 | 19,800 | 19,879 | 19,228 | 18,686 | 11,250 | 17,235 | 17,947 | 17,402 | 16,500 !348,950 | |
| SEGS II | 35,168 | 32,481 | 36,882 | 36,566 | 35,853 | 35,995 | 34,817 | 33,836 | 33,408 | 31,207 | 32,497 | 31,511 | 32,500 !571,696 | |
| SEGS III | 60,134 | 48,702 | 58,248 | 56,892 | 56,663 | 64,170 | 64,677 | 70,598 | 70,689 | 65,994 | 69,369 | 66,125 | 68,555 !995.686 | |
| SEGS IV | 64.600 51.007 58.935 57.795 54.929 61.970 64.503 71.635 71.142 63.457 64.842 70.313 68.278 !1.017M | |||||||||||||
| SEGS V 59.009 55.383 67.685 66.255 63.757 71.439 75.936 75.229 70.293 73.810 71.826 73.235 72.879 !1.014M | ||||||||||||||
| SEGS VI 64.155 47.087 55.724 56.908 63.650 71.409 70.019 67.358 71.066 68.543 67.339 64.483 67.758 !878k | ||||||||||||||
| SEGS VII 58.373 46.940 54.110 53.251 61.220 70.138 69.186 67.651 66.258 64.195 64.210 62.196 65.048 !834k | ||||||||||||||
| SEGS VIII 102464 109361 130999 134578 133843 139174 136410 137905 135233 140079 137754 138977 | ||||||||||||||
| Total !8.967M | ||||||||||||||
| Net solar electricity generation (MWh) | ||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Facility | 2003 | 2004 | 2005 | 2006 | 2007 | 2008 | 2009 | 2010 | 2011 | 2012 | 2013 | 2014 | Avg (2003–14) | Total |
| SEGS I !98k | ||||||||||||||
| SEGS II !204k | ||||||||||||||
| SEGS III !713k | ||||||||||||||
| SEGS IV !717k | ||||||||||||||
| SEGS V !726k | ||||||||||||||
| Total !7M | ||||||||||||||
| Net solar electricity generation (MWh) | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| Facility | 2015 | 2016 | 2017 | 2018 | 2019 | 2020 | 2021 | Total | Total 1985–2021 |
| Total | 539k | 501k | 455k | 468k | 366k | 237k | 198k | 2.75M | 18.78M |
Beginning in the year 2017 the original thermal plants SEGS I and II were substituted with photovoltaic installations named Sunray 2 and Sunray 3 respectively.
This collection of nine facilities stands as one of the most significant commercial solar thermal power investments of its time with cumulative net output surpassing eighteen million MWh by the early decades of the twenty-first century.
Harper Lake
Before the Ivanpah Solar Power Facility began operations in 2014, SEGS VIII and SEGS IX () held the distinction of being the largest solar thermal power plants worldwide, both individually and collectively. These two units represented the final, most sizable, and technologically advanced installations among the nine SEGS plants, all engineered to capitalize on economies of scale. Although plans existed for a tenth plant, they were abandoned following Luz Industries' bankruptcy, and construction never started on the authorized eleventh and twelfth plants, each designed to generate 80 MW. Subsequently, Abengoa Solar developed the neighboring 280 MW Mojave Solar Project (MSP), which employs comparable concentrating solar thermal trough technology.
Beginning in February 2020, SEGS VIII discontinued natural gas combustion, with its final output recorded in October 2021. SEGS IX ceased using natural gas in October 2020, except for a brief period in January 2021.
Kramer Junction
Situated at , this location benefits from approximately 340 sunny days per year, making it exceptionally suited for solar energy production. It experiences an average direct normal radiation (DNR) of 7.44 kWh/m2/day (310 W/m2), ranking among the highest levels across the United States. This site was home to SEGS II–VII, which were retired in 2019. By 2021, these units were being replaced by a new photovoltaic installation called Resurgence I.
Daggett
SEGS I and II, positioned at , were under the ownership of Cogentrix Energy (Carlyle Group). SEGS II was decommissioned in 2014 and succeeded by Sunray 3, a photovoltaic system with a capacity of 13.8 MW (EIA plant code 10438). SEGS I ceased operations in 2015 and was replaced by Sunray 2, a 20 MW PV installation (EIA plant code 10437). Both Sunray 2 and Sunray 3 commenced electricity generation in 2017 according to EIA records.
Accidents and incidents
In February 1999, a mineral oil storage tank holding 900,000 US gallons exploded at SEGS I (Daggett), producing flames and smoke visible over an area exceeding half a square mile. Emergency responders evacuated nearby areas to safeguard adjacent containers containing sulfuric acid and sodium hydroxide.
See also
- List of concentrating solar thermal power companies
- List of photovoltaic power stations
- List of solar thermal power stations
- Renewable energy in the United States
- Renewable portfolio standard
- Solar power
- Solar power plants in the Mojave Desert
- List of largest power stations in the world
- Solana Generating Station